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ATVTABLE OF CONTENTS |
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| Shock Spring Removal Tool Replacement Rivnuts | |
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| Shock Spring Removal Tool | Replacement Rivnuts |
| 0644-057 | 0623-557 |
| Usage: | Usage: |
| Compress shock springs for easy replacement on all models. | With Rivnut Tool (p/n 0644-232), replace rivnuts. |
| Rivnut Tool Plastic Rivet Setter | |
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| Rivnut Tool | Plastic Rivet Setter |
| 0644-232 | 0444-056 |
| Usage: | Usage: |
| Collapse and install rivnuts. | Secure fender extensions on all models. |
| Rivnut Tool Insert Bit Gas Gauge Removal Tool | |
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| Rivnut Tool Insert Bit | Gas Gauge Removal Tool |
| 0644-233 | 0644-357 |
| Usage: | Usage: |
| With Rivnut Tool (p/n 0644-232) and using Rivnuts (p/n 0623-557), replace rivnuts. | Remove gauge from the gas tank. |
| Shock Spanner Wrench (Front/Rear) Tie Rod Ball Joint Remover | |
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| Shock Spanner Wrench (Front/Rear) | Tie Rod Ball Joint Remover |
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0444-141 (Front) 0444-132 (Rear) |
0444-199 |
| Usage: | Usage: |
| Adjust pre-tension for suspension shocks on 2002 models. | Release tie rod ball joint on 250 models. |
| Shock Spanner Wrench (66 mm) A-Arm Ball Joint Remover | |
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| Shock Spanner Wrench (66 mm) | A-Arm Ball Joint Remover |
| 0441-587 | 0444-200 |
| Usage: | Usage: |
| Adjust pre-tension for front and rear suspension shocks on 2003 models. | Release A-arm ball joint on 250 models. |
| Pivot Lock Nut Wrench Rear Axle Nut Wrench | |
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| Pivot Lock Nut Wrench | Rear Axle Nut Wrench |
| 0444-201 | 0444-198 |
| Usage: | Usage: |
| Remove/install rear swing-arm pivot lock nut on 250 Utility model. | Loosen/tighten rear axle nut on 250 models. |
| Rear Axle Nut Wrench Driven Pulley Compressor | |
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| Rear Axle Nut Wrench | Driven Pulley Compressor |
| 0444-184 |
0444-121 (Complete Set) 0443-005 (Base) 0443-006 (Wing Nut) 0443-007 (Spanner) 0443-008 (Handle) 0443-009 (Bushing) |
| Usage: | Usage: |
| Loosen/tighten rear axle nut on DVX 400 model. | Compress driven pulley for servicing on 500 automatic transmission models. |
| Final Driven Gear Coupling Holder Pinion Puller | |
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| Pinion Puller | Final Driven Gear Coupling Holder |
| 0444-202 | 0444-036 |
| Usage: | Usage: |
| Remove pinion gear on 250 Utility model. | Hold final driven gear coupler on pre-2000 400 and 500 models. |
| Driven Pulley Compressor Spring Compressor Plate | |
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| Driven Pulley Compressor | Spring Compressor Plate |
| 0444-195 | 0444-162 |
| Usage: | Usage: |
| Compress driven pulley spring for disassembling/assembling driven pulley on 50/90/250 models. | With Driven Pulley Compressor (p/n 0444-121), compress driven pulley for servicing on 650 V-Twin models. |
| Spanner Wrench Spider Removal Tool | |
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| Spanner Wrench | Spider Removal Tool |
| 0444-205 | 0444-163 |
| Usage: | Usage: |
| Hold the driven pulley on 650 Hi engine. | Remove spider assembly on drive clutch for servicing on 650 V-Twin models. |
| Spanner Wrench Drive Clutch Puller | |
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| Spanner Wrench | Drive Clutch Puller (Left-Hand Threads) |
| 0444-192 | 0444-161 |
| Usage: | Usage: |
| Hold drive/driven pulleys for removing/installing on 50/90/250 models. | Remove drive clutch from crankshaft for servicing on the 650 V-Twin models. |
| Drive Belt Gauge Spanner Wrench | |
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| Drive Belt Gauge (26°) | Spanner Wrench |
| 0444-177 | 0444-153 |
| Usage: | Usage: |
| Usage: Measure drive belt width on automatic transmission models. | Hold drive or driven pulley for removing and installing retainer nut on automatic transmission models. |
| Front Driven Output Shaft Bearing Remover/Installer Final Gear Stopper Bearing Retainer Wrench | |
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| Front Driven Output Shaft Bearing Remover/Installer | Final Gear Stopper Bearing Retainer Wrench |
| 0444-025 | 0444-028 |
| Usage: | Usage: |
| Install or remove bearings in differentials on 4x4 models. | Hold final gear bearing on 400 and 500 models. |
| Driven Pulley Compressor Internal Hex Socket | |
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| Driven Pulley Compressor | Internal Hex Socket |
| 0444-140 | 0444-104 |
| Usage: | Usage: |
| Compress driven pulley for servicing on 375/400 automatic transmission models. | Install or remove hex nut securing pinion gear/ shaft assembly in all gear cases stamped “Arctic Cat.” |
| CV Boot Clamp Tool Drive Clutch Measurement Tool | |
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| CV Boot Clamp Tool | Drive Clutch Measurement Tool |
| 0444-120 | 0444-185 |
| Usage: | Usage: |
| Install clamps on CV boots on all models. | Measure drive clutch installation length on 650 V-Twin models. |
| Final Driven Gear Bearing Installer (R&L) Quick-Disconnect Coupler | |
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| Final Driven Gear Bearing Installer (R&L) | Quick-Disconnect Coupler |
| 0444-022 | 0644-308 |
| Usage: | Usage: |
| Install bearing on final drive on 400 and 500 models. | Hold 1/4-in, hex drive Torx Bits (page 9), Hex Bits (page 10), and Phillips-Head Bits (page 10). |
| Final Driven Gear Bearing Installer Pinion Gear/Shaft Removal Tool | |
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| Final Driven Gear Bearing Installer ( R&L ) | Pinion Gear/Shaft Removal Tool |
| 0444-024 | 0444-127 |
| Usage: | Usage: |
| Install bearing on final drive on 400 and 500 models. | Remove pinion gear/shaft assembly from all gear cases stamped “Arctic Cat.” |
| Race Remover Insert Holder (5/16 in.) | |
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| Front Drive Bevel Gear Outer Bearing Race Remover | Insert Holder (5/16 in.) |
| 0444-021 | 0644-315 |
| Usage: | Usage: |
| Remove bearings in differentials on 4x4 models. | With Torx Bit Insert (pIn 0644-314), remove and install torx-head screws. |
| Final Driven Gear Seal Installer Torx Bits (1/4 in. Hex Drive) | |
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| Final Driven Gear Seal Installer | Torx Bits (1/4 in. Hex Drive) |
| 0444-027 | 0644-312 (#25) 0644-215 (#30)0644-313 (#40) |
| Usage: | Usage: |
| Install final driven gear seals on the 400 and 500 models. | With Quick-Disconnect Coupler (p/n 0644-308),remove and install torx-head screws. |
| Torx Bit Insert (5/16 in. Hex Drive) Slide Hammer Kit | |
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| Torx Bit Insert (5/16 in. Hex Drive) | Slide Hammer Kit |
| 0644-314 |
0444-225 (Complete Kit) 0444-119 (CV Joint Attachment Only) 0443-002 (Front Drive Axle Gripper Only) |
| Usage: | Usage: |
| With Insert Holder (pIn 0644-315), remove and install torx-head screws. | Remove drive axle from differential housings on 1999 and earlier models and CV joints from 2000-2006 models. |
| Hex Bits (1/4 in. Hex Drive) U-Joint Separator Tool | |
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| Hex Bits (1/4 in. Hex Drive) | U-Joint Separator Tool |
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0644-317(5 mm) 0644-316 (6 mm) |
0444-128 (Complete Set) 0444-144(17 mm Pin) 0444-146 (Bearing) 0444-145 (21 mm Pin) |
| Usage: | Usage: |
| With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws. | Separate U-joint. |
| Phillips-Head Bits (1/4 in. Hex Drive) Standard Valve Guide Reamer(Inner) | |
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| Phillips-Head Bits (1/4 in. Hex Drive) | Standard Valve Guide Reamer(Inner) |
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0644-319 (#2) 0644-318 (#3) |
0444-017 |
| Usage: | Usage: |
| With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws. | Ream valve guides to the standard size on 375, 400, and 500 models. |
| Valve Guide Remover/Installer Rotor/Flywheel Puller | |
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| Valve Guide Remover/Installer | Rotor/Flywheel Puller |
| 0444-016 |
0444-165 (Complete Set) 0443-020 (Puller Body) 0443-021 (Puller Bolt) 0443-022 (Puller Sleeve) 0443-023 (Crankshaft Protector - 650 V-Twin) 0443-024 (Crankshaft Protector) |
| Usage: | Usage: |
| Remove or install valve guides on 375, 400, and 500 models. | Remove rotor/flywheel from the 650 V-Twin and DVX 400 models. |
| Valve Spring Compressor Output Shaft Holder | |
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| Valve Spring Compressor | Output Shaft Holder |
| 0444-011 | 0444-035 |
| Usage: | Usage: |
| Remove valve springs on all models. | Hold the output shaft on 375, 400, and 500 models. |
| Valve Spring Compressor Attachment Deep Socket (1/2-in. Drive/22 mm) | |
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| Valve Spring Compressor Attachment | Deep Socket (1/2-in. Drive/22 mm) |
| 0444-012 | 0444-046 |
| Usage: | Usage: |
| With Valve Spring Compressor (p/n 0444-01 1) for small valve springs. | Remove crankshaft nut on all models. |
| Valve Spring Compressor Ring Compressor | |
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| Valve Spring Compressor | Ring Compressor |
| 0444-197 | 0644-378 |
| Usage: | Usage: |
| Compress valve springs on 50/90/250 models. | Compress piston rings for cylinder installations. Features a quick-release function for removing tool from underside of piston. |
| Flywheel Holder Connecting Rod Holder | |
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| Flywheel holder | Connecting Rod Holder |
| 0444-193 | 0444-006 |
| Usage: | Usage: |
| Hold the flywheel on 50/90/250 wheels | Prevent connecting rod damage on all models. |
| Multi-Seal Remover Seal Removal Tool | |
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| Multi-Seal Remover | Seal Removal Tool |
| 0644-180 | 0644-072 |
| Usage: | Usage: |
| Remove large seals on all models. | Remove small seals. |
| Starter One-Way Clutch Nut Wrench Starter Torque Limiter Holder | |
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| Starter One-Way Clutch Nut Wrench | Starter Torque Limiter Holder |
| 0444-191 | 0444-030 |
| Usage: | Usage: |
| Remove the starter one-way clutch nut on 2006 90 models. | Hold starter limiter on 400 (2002 and earlier) and 500 models. |
| Starter Torque Limiter Socket Starter One-Way Clutch Puller | |
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| Starter Torque Limiter Socket | Starter One-Way Clutch Puller |
| 0444-033 | 0444-188 |
| Usage: | Usage: |
| For 400 (2002 and earlier) and 500 models. | Remove the starter one-way clutch on 2006 90 models. |
| 90 Engine Kit Valve Clearance Adjuster | |
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| 90 Engine Kit | Valve Clearance Adjuster |
| 0544-004 | 0444-078 |
| Usage: | Usage: |
| Remove and install flywheel and clutches on 2005 and earlier 90 models. | Adjust valve clearance faster and easier on 375, 400, and 500 models. |
| Piston Pin Puller Valve Gap Adjuster | |
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| Piston Pin Puller | Valve Gap Adjuster |
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0644-328 (Complete Set) 0643-073 (Extractor Nut Only - Small) 0643-074 (Extractor Nut Only - Medium) 0643-075 (Extractor Nut Only - Large) |
0444-092 |
| Usage: | Usage: |
| Remove piston pins on all models. | Adjust valves faster and easier on 250, 300, and 650 V-Twin models. |
| Clutch Spanner Wrench Valve Clearance Adjuster | |
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| Clutch Spanner Wrench | Valve Clearance Adjuster |
| 0444-182 | 0444-178 |
| Usage: | Usage: |
| Hold centrifugal clutch assembly while removing/tightening clutch hub nut on 650 Hi engine models. | Adjust valve clearance faster and easier on 2005 and earlier 50 and 90 4-stroke models. |
| Rigid Hone Stone Set (2J-4.1 in.) Ball Hone | |
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| Rigid Hone Stone Set (2J-4.1 in.) | Ball Hone |
| 0644-043 |
0644-035 60-64 mm (2.3-2.5 in.) 0644-036 65-70 mm (2.5-2.7 in.) 0644-037 72-74 mm (2.8-2.9 in.) 0644-121 76-83 mm (2.9-3.2 in.) |
| Usage: | Usage: |
| Replacement rigid hone stones 68.5-104.1 mm (2.7-4.1 in.) for Cylinder Hone (p/n 0644-041). | Deglaze steel lined cylinders. All are 180 grit. |
| Surface Plate Crankshaft Bearing Remover | |
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| Surface Plate | Crankshaft Bearing Remover |
| 0644-016 | 0144-302 |
| Usage: | Usage: |
| True sealing surfaces. | Remove crankshaft bearings. |
| Magneto Rotor Remover Set V Blocks | |
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| Magneto Rotor Remover Set | V Blocks |
| 0444-082 | 0644-022 |
| Usage: | Usage: |
| Remove rotor on 250 and 300 models. | Check crankshaft runout. |
| Magneto Rotor Remover Set Magneto Rotor Remover | |
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| Magneto Rotor Remover Set | Magneto Rotor Remover |
| 0444-075 | 0444-186 |
| Usage: | Usage: |
| Remove rotor on 375, 400, 500, and 700 EEl models. | Remove rotor/flywheel on 2006 50/90 models. |
| Clutch Sleeve Hub Holder Magneto Rotor Remover | |
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| Clutch Sleeve Hub Holder | Magneto Rotor Remover |
| 0444-007 | 0444-187 |
| Usage: | Usage: |
| Hold clutch housing for nut installation or removal on all models. | Remove rotor/flywheel on 2006 250 models. |
| Remover Crankcase Separator/Crankshaft Primary Clutch Shoe Remover | |
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| Remover Crankcase Separator/Crankshaft | Primary Clutch Shoe Remover |
| 0444-009 | 0444-034 |
| Usage: | Usage: |
| Separate crankcase on all models. | Remove primary clutch shoe on 250, 300, and 400 models. |
| Slide Hammer 6 mm Adapter Crankshaft Installer | |
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| Slide Hammer 6 mm Adapter | Crankshaft Installer |
| 0644-310 | 0444-018 |
| Usage: | Usage: |
| Threads onto a slide hammer for removing cases. | Aid crankshaft installation on all models. |
| Bearing Inner Race Remover Crankshaft Bearing Puller | |
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| Bearing Inner Race Remover | Crankshaft Bearing Puller |
| 0444-054 | 0444-194 |
| Usage: | Usage: |
| Remove bearing race on all models. | Remove crankshaft bearings on 50/90/250 models. |
| Blind Bearing Remover Ball Hone | |
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| Blind Bearing Remover | Ball Hone |
| 0444-209 |
0644-290 60-64 mm (2.3-2.5 in.) 0644-291 65-70 mm (2.5-2.7 in.) 0644-292 72-74 mm (2.8-2.9 in.) 0644-293 76-83 mm (2.9-3.2 in.) 0644-294 83-88 mm (3.2-3.5 in.) |
| Usage: | Usage: |
| Remove small blind bearings on all models. Can be used with Side Case Puller (p/n 0644-262). | Deglaze Nicosil plated cylinders. All are 320 grit. |
| Seal Protector Blind Bearing Remover | |
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| Seal Protector | Blind Bearing Remover |
| 0444-126 | 0444-081 |
| Usage: | Usage: |
| Protect crankcase seal on 2000 500 automatic models. | Remove large blind bearings on all models. Can be used with Side Case Puller (p/n 0644-262). |
| Bearing/Seal Driver Kit Bearing Holder | |
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| Bearing/Seal Driver Kit | Bearing Holder |
| 0444-190 | 0444-080 |
| Usage: | Usage: |
| Install bearings and seals on all models. | Hold output shaft bearings on all 4x4 models. |
| Blind Bearing Puller Kit Bearing Installer | |
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| Blind Bearing Puller Kit | Bearing Installer |
| 0444-196 | 0444-083 |
| Usage: | Usage: |
| Remove blind bearings from pocket-mount installations. | Install bearings on all models. |
| Crankcase Separator/Crankshaft Remover 90° Carburetor Adjustment Screwdriver | |
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| Crankcase Separator/Crankshaft Remover | 90° Carburetor Adjustment Screwdriver |
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0444-152 (Kit) 0444-157 (5/16 x 3 in. Bolt) 0444-158 (5/16 x 3 1/2 in. Bolt) 0444-159 (5/16 x 4 in. Bolt) 0444-160 (6 mm Adapter) |
0644-289 |
| Usage: | Usage: |
| Separate crankcase on all models. | Adjust carburetor faster and easier on all models. |
| Timing Light Fluke Model 73 Multimeterw/Case | |
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| Timing Light | Fluke Model 73 Multimeter w/Case |
| 0644-296 | 0644-191 |
| Usage: | Usage: |
| Verify engine timing on two and four cycle engines. | Test electrical circuits within ± 0.5% accuracy. |
| Peak Voltage Reading Adapter Tachometer | |
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| Peak Voltage Reading Adapter | Tachometer |
| 0644-307 | 0644-275 |
| Usage: | Usage: |
| With Fluke Model 73 Multimeter (p/n 0644-191), read peak voltage. | Measure engine RPM for 2-stroke, 4-stroke, and diesel engines. |
| Battery Charger MaxiClips | |
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| Battery Charger | MaxiClips |
| 0436-634 | 0744-041 |
| Usage: | Usage: |
| Charge sealed, maintenance-free batteries. | Insulation-piercing test clips for quick, accurate electrical testing. |
| Engine Timing Gauge 12 mm Compression Tester Adapter | |
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| Engine Timing Gauge | 12 mm Compression Tester Adapter |
| 0144-009 | 0444-093 |
| Usage: | Usage: |
| Verify engine timing marks. | With Compression Tester (p/n 0444-038), check engine secondary compression. |
| Compression Tester Kit Oil Filter Wrench (Adjustable) (p/n 0644-389) | |
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| Compression Tester Kit | Oil Filter Wrench (Adjustable) |
| 0444-213 | 0644-389 |
| Usage: | Usage: |
| Test compression on all models. | Remove oil filters from 4-stroke engines. Features adjustments between 62-96 mm. |
| Ignition Test Plug Stud Runner | |
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| Ignition Test Plug | Stud Runner |
| 0144-306 |
0644-018 (6 mm) 0644-019 (8 mm) 0644-020 (10 mm) |
| Usage: | Usage: |
| Test ignition system output on all engines. | Install metric studs in cylinders and crankcases. |
| Metric T-Handle Wrench Vacuum/Pressure Test Pump | |
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| Metric T-Handle Wrench | Vacuum/Pressure Test Pump |
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0644-257 (8 mm) 0644-024 (10 mm) 0644-025 (12 mm) 0644-026 (14 mm) |
0644-131 |
| Usage: | Usage: |
| Remove or install metric nuts and cap screws. | Check components for either vacuum or pressure leaks. |
| T Wrench Fuel Pressure Test Kit | |
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| T Wrench | Fuel Pressure Test Kit |
| 0644-021 | 0644-493 |
| Usage: | Usage: |
| Drive 3/8-in, sockets or other 3/8-in. accessories. | Test fuel pump output pressure. |
| Oil Pressure Test Kit Exhaust Spring Pliers | |
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| Oil Pressure Test Kit | Exhaust Spring Pliers (90°) |
| 0644-495 | 0644-397 |
| Usage: | Usage: |
| Test oil pressure on 40015001650 V-Twin/700 EFI models. | Remove/install exhaust springs. |
| Exhaust Spring Pliers (0°) Test Plug/Error Code List | |
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| Exhaust Spring Pliers (0°) | Test Plug/Error Code List |
| 0644-391 | 0444-216 |
| Usage: | Usage: |
| Remove/install exhaust springs. | |
| Reset Plug V Twin 650 | |
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| Reset Plug V Twin 650. | |
| 0486-174 | |
| Usage: | |
| Resets V-2 belt lights |