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SnowmobileTABLE OF CONTENTS |
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| Angle Finder | Ball Hone |
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| 0644-097 |
0644-290 (60-64 mm)
0644-291 (65-70 mm) 0644-292 (72-74 mm) 0644-293 (76-83 mm) 0644-294 (83-88 mm) |
| Usage: | Usage: |
| Identify levelness and pitch. | Deglaze Nicosil plated cylinders. All are 320 grit and are recommended for reconditioning all Arctic Cat snowmobile engine cylinders (1976-2000). |
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| Coolant Cap (Non-Pressurized) | Fan Spanner Wrench (Suzuki) |
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| 0644-156 | 0644-340 |
| Usage: | Usage: |
| Fill cooling system on the 1992, 1995, and 1996 models equipped with bleed system. | Hold fan in place during disassembly and assembly. |
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| Flywheel Spanner Wrench | Duck-Foot T-Handle Wrench (8 mm) |
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| 0144-007 | 0644-332 |
| Usage: | Usage: |
| Hold starter cup while removing/installing flywheel nut. | Adjust oil-injection pump mechanical linkage. |
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| EFI Throttle Cable Jam Nut/Oil-Injection Pump Jam Nut Wrench (10 mm) | Engine Stand |
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| 0644-242 | 0644-079 |
| Usage: | Usage: |
| Loosen and tighten jam nuts on both the oilinjection pump and EFI throttle cable. | Hold engine during assembling/disassembling. |
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| Exhaust Spring Pliers (0°) | Exhaust Spring Pliers (90°) |
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| 0644-391 | 0644-397 |
| Usage: | Usage: |
| Remove/install exhaust springs. | Remove/install exhaust springs. |
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| Crankshaft Protector Cap | Flywheel Puller |
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| 0644-234 |
0744-040 (Complete Set)
0643-086 (Body) 0643-087 (Bolt) 0423-482 (6 mm Cap Screw) 0423-483 (8 mm Cap Screw) |
| Usage: | Usage: |
| Protect the crankshaft end during flywheel removal. | Pull flywheel off crankshaft on all Arctic Cat 2-stroke models. |
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| Flywheel Puller | Flywheel Puller Insert |
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0644-480 (Complete Set)
0644-122 (Wrench) 0644-133 (Bolt) |
0644-179 |
| Usage: | Usage: |
| Pull flywheel off crankshaft on Jaguar Z1. | Protect the crankshaft end on the 900 cc engine during flywheel removal. |
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| Crankshaft Bearing Remover | Idle Speed Screw Jam Nut |
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| 0144-302 | 0644-311 |
| Usage: | Usage: |
| Remove crankshaft bearings. | Loosen/tighten idle speed screw jam nut on batteryless EFI system. |
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| Linkage Wrench (8 mm) | Oil Filter Wrench (Adjustable) |
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| 0644-333 | 0644-389 |
| Usage: | Usage: |
| Adjust oil-injection pump mechanical linkage. | Remove oil filters from 4-stroke engines. Features adjustments between 62-96 mm. |
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| Oil Injection Usage Tool | Oil Seal Installation Tool |
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| 0644-007 | 0644-219 |
| Usage: | Usage: |
| Measure exact amount of oil used by the oil injection pump during a given time period. | Install the oil seal on the water pump driveshaft on the 440, 550, 580, 650, 700, 800, and 900 cc Arctic Cat engines. |
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| Pinion Shimming Tool | Blind-Hole Bearing Puller |
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| 0644-055 | 0644-500 |
| Usage: | Usage: |
| Determine size and number of pinion gear shims. | Remove bearing from water pump on Jaguar Z1. |
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| Piston Pin Puller | Rigid Hone Stone Set (2.7-4.1 in.) |
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0644-328 (Complete Set)
0643-073 (Extractor Nut Only-Small) 0643-074 (Extractor Nut Only-Medium) 0643-075 (Extractor Nut Only-Large) 0643-072 (Threaded T-Handle) |
0644-043 |
| Usage: | Usage: |
| Remove piston pins. | Replacement stones for Cylinder Hone Set (p/n 0644-041). |
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| Ring Compressor | Spring Tool |
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| 0644-378 | 0644-072 |
| Usage: | Usage: |
| Compress piston rings for cylinder installation. Features a quick-release function for removing tool from underside of piston. | Remove/install exhaust springs. |
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| Starter Assembly Tool | Stud Runner |
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| 0644-052 |
0644-018 (6 mm)
0644-019 (8 mm) 0644-020 (10 mm) |
| Usage: | Usage: |
| Hold brushes for assembling UTC brand starter motor. | Install studs on cylinders and crankcase. |
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| Surface Plate | V Blocks |
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| 0644-016 | 0644-022 |
| Usage: | Usage: |
| True sealing surfaces. | Check crankshaft runout. |
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| Valve and Spring Retainer Tool | Water Pump Bearing & Seal Kit |
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| 0644-448 | 0644-502 |
| Usage: | Usage: |
| Adjust intake valve and exhaust valve “lash clearance” (2003-2006 660 cc 4-stroke engines). | Remove/install crankcase water pump bearings and seals. |
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| Battery Charger | Oil Pressure Test Kit |
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| 0436-634 |
0644-495 (Complete Kit)
0644-371 (8 mm Adapter) 0644-372 (10 mm Adapter) 0644-373 (12 mm Adapter) |
| Usage: | Usage: |
| Charge sealed, maintenance-free batteries. | Test oil pressure on all Arctic Cat 4-stroke engines. |
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| Compression Tester Kit | Fuel Pressure Test Kit |
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0444-213 (Complete Kit)
0444-207 (10 mm Adapter) 0444-093 (12 mm Adapter) |
0644-493 |
| Usage: | Usage: |
| Test cylinder compression on all Arctic Cat engines. | Test fuel pressure on both EFI and carbureted models. A valuable tool for troubleshooting EFI fuel systems. |
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| EFI Analyzer | EFI Analyzer Update Kit |
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0644-342 (Complete Kit)
0644-422 (Harness) 3005-101 (Harness) 0643-124 (EPROM) 1686-310 (Harness) |
0744-046 (Complete Kit)
0643-124 (EPROM) 1686-295 (Harness) 1653-368 (Instructions) |
| Usage: | Usage: |
| Troubleshoot 1992-2007 2-stroke Arctic Cat EFI systems including models with an exhaust temperature sensor (except 2007 800 cc/1000 cc). | Troubleshoot 1992-2007 2-stroke Arctic Cat EFI systems including models with an exhaust temperature sensor (except 2007 800 cc/1000 cc). |
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| EFI Analyzer Test Harness | Test Harness Kit |
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| 0644-181 |
0644-506 (Complete Kit)
0644-497 (A. Laptop Harness) 0644-498 (B. Chassis Control Harness) 0644-499 (C. Chassis Control Harness) |
| Usage: | Usage: |
| Troubleshoot EFI battery system (1993-1996 models). | To attain diagnostic information on 2007 EFI models. p/n: 0644-497 (A) Usage: Adapt laptop computer to 2007 800 cc/1000 cc engines to attain diagnostic information. p/n: 0644-498 (B) Usage: Read chassis control unit codes on 2007 800 cc/ 1000 cc 2-stroke engines and 1100 cc 4-stroke engine. p/n: 0644-499 © Usage: Read chassis control unit codes on 2007 500 cc/ 600 cc engines. |
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| EFI Analyzer Test Harness | Engine Timing Gauge |
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| 0639-624 | 0144-009 |
| Usage: | Usage: |
| Troubleshoot EFI battery system (1997-1998 models). | Static time engines without CDI ignition. |
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| Ignition Test Plug | Multimeter (Fluke Model 73 w/Case) |
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| 0144-306 | 0644-191 |
| Usage: | Usage: |
| Test engine ignition. | Ditgital multimeter accurate to within ± 0.5%. |
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| Peak Voltage Reading Adapter | Torx Bits (1/4 in. Hex Drive) |
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| 0644-307 |
0644-312 (#25)
0644-393 (#27) 0644-215 (#30) 0644-313 (#40) |
| Usage: | Usage: |
| With Fluke Model 73 Multimeter (p/n 0644-191),read peak voltage. | With Quick-Disconnect Coupler (p/n 0644-308), remove and install torx-head screws. |
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| MaxiClips | Tachometer |
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| 0744-041 | 0644-275 |
| Usage: | Usage: |
| Insulation-piercing test clips for quick, accurate electrical testing. A valuable tool for cutting testing time. | Measure engine RPM for 2-stroke and 4-stroke engines. |
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| Timing Light | Vacuum Test Pump |
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| 0644-296 | 0644-131 |
| Usage: | Usage: |
| Check ignition timing. | Check components for air leaks. |
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| Laptop Diagnostic Tool | Alcohol Test Kit |
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| 0744-048 | 0644-044 |
| Usage: | Usage: |
| Troubleshoot 660 cc/1100 cc 4-stroke and 800 cc/1000 cc 2-stroke electrical and fuel systems. | Test gasoline for alcohol. |
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| Carburetor Adjustment Screwdriver (90°) | Synchronizer Repair Kit |
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| 0644-289 | 0644-062 |
| Usage: | Usage: |
| Make carburetor adjustments on all twin and triple cylinder engines. Will be especially useful for adjusting the pilot circuit screw on all TM-style carburetors. | Replacement components for Carburetor Synchronizer(p/n 0644-069). |
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| Carburetor Synchronizing Tool Adapter | Chip Puller |
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| 0644-023 | 0644-188 |
| Usage: | Usage: |
| Threads into carburetor fitting and slides into synchronizer hose. | Safely remove EPROM chip from the ECU on all EFI models. |
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| Fuel Pump Socket Wrench | Gas Gauge Removal Tool |
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| 0644-364 | 0644-357 |
| Usage: | Usage: |
| Remove plastic nut securing the fuel pump to the gas tank. | Remove gauge from the gas tank. |
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| Carburetor Tool Set (Mikuni) | Throttle Position Sensor (TPS) Adjustment Tool Kit |
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| 0636-072 |
3639-891 (Complete Set)
0686-999 (Harness Only) 0644-359 (Torx-Head Screwdriver - #25 Only) 0644-344 (Torx-Head Screwdriver - #30 Only) 0644-345 (Pin Gauge Only) |
| Usage: | Usage: |
| Disassemble/assemble Mikuni carburetors. | Precisely adjust the throttle position sensor on carbureted and EFI models. |
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| Bearing Cap Seal Protector | Bearing Cap Seal Protector |
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| 0644-268 |
0644-403 (1/2 in.)
0644-404 (5/8 in.) |
| Usage: | Usage: |
| Protect cap seal on rebuildable shock absorbers through 2002 models. | Protect cap seal on rebuildable shock absorbers on 2003 and newer models. |
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| Bearing Removal Tool | Bearing Removal and Installation Tool |
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| 0644-421 | 0644-167 |
| Usage: | Usage: |
| Remove chain case bearings on 2003 and newer models. | Remove and install bearings in the driven clutch movable sheave and button plate. |
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| Brake Disc Socket Wrench (ACT Drive) | Brake Disc Socket Wrench (ACT Drive) |
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| 0644-415 | 0644-481 |
| Usage: | Usage: |
| Remove/install brake disc on 2004-2006 ACT Drive models. | Remove/install brake disc on 2007 ACT Drive models. |
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| Gear Case Drain Plug | Carbide & Stud Specifications Gauge |
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| 0644-504 | 1639-632 |
| Usage: | Usage: |
| Drain lubricant/flush fluid from the gear case on ACT Drive models. | Check stud length and carbide angle. |
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| Clutch Alignment Bar (1.365 in. Offset) | Clutch Alignment Bar (1.562 in. Offset) |
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| 0644-320 | 0644-246 |
| Usage: | Usage: |
| Align the drive clutch and driven pulley on models using the reverse cam driven pulley. | Align drive clutch and driven pulley on 1997 models using the Arctic internal-helix driven pulley. |
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| Clutch Alignment Bar (1.485 in. Offset) | Clutch Alignment Bar (1.655 in. Offset) |
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| 0644-428 | 0644-427 |
| Usage: | Usage: |
| Align drive clutch and driven pulley on Bearcat Wide Track Turbo model. | Align drive clutch and driven pulley on 10.0 in. ACT roller driven pulley models. Like JagZ1, M, Crossfire |
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| Clutch Alignment Bar (1.507 in. Offset) | Clutch Compressor |
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| 0644-496 | 0644-420 |
| Usage: | Usage: |
| Align drive clutch and driven pulley on 10.4 in. ACT roller driven pulley models. Like F5, F6, F8, F10. | Compress and hold drive clutch in the compressed position for changing cam arms and removing/installing six-post drive clutch on AWS VI models. |
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| Clutch Compressor (Arctic Round-Shaft) | Clutch Compressor (Comet) |
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| 0644-245 | 0644-123 |
| Usage: | Usage: |
| Compress and hold Arctic round-shaft drive clutch in the compressed position for changing cam arms. | Compress and hold drive clutch in the compressed position for changing cam arms. |
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| Drive Clutch Bolt Tool (1/2-in. Drive) | Clutch Puller (Arctic) |
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| 0644-281 | 0644-207 |
| Usage: | Usage: |
| Compress and hold drive clutch in the compressed position for changing cam arms. | Remove Arctic round-shaft drive clutch from the crankshaft. Fits most models '96-'06 |
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| Clutch Puller (Comet) | Clutch Puller (Comet) |
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| 0644-096 | 0644-100 |
| Usage: | Usage: |
| Remove Comet drive clutch (short bolt w/retainer plug style). | Remove Comet drive clutch (long bolt style). |
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| Clutch Puller (4-Roller) | Drive Belt Deflection Tool |
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| 0644-446 | 0644-412 |
| Usage: | Usage: |
| Remove 4-roller drive clutch on 2007 1000 cc 2- stroke engine and 1100 cc 4-stroke engine. | Adjust driven pulley for proper drive belt deflection and aid in drive belt removal on models using the ACT Roller Driven Pulley. |
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| Drive Belt Deflection Tool | Drive Belt Gauge |
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| 0644-424 | 0644-443 |
| Usage: | Usage: |
| Adjust driven pulley for proper drive belt deflection and aid in drive belt removal on 2004 440 Sno Pro model. | Measure drive belt width. |
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| Drive Belt Replacement Tool | Drive Clutch Spanner Wrench |
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| 0644-435 | 0644-136 |
| Usage: | Usage: |
| Replace drive belt and adjust belt deflection on models using the ACT Roller Driven Pulley. | Hold Comet and Arctic round-shaft drive clutch in place during removal and installation. |
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| Driven Pulley Puller | Driven Pulley Puller - ACT |
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| 0744-023 |
0644-469 (Left-Hand Thread)
0644-468 (Right-Hand Thread) |
| Usage: | Usage: |
| Remove driven pulley from driven shaft. It can be used on both the roller and button style. | Remove ACT Driven Pulley from a corroded input shaft. Left-hand thread for models with a white sheave adjuster. Right-hand thread for models with a black sheave adjuster. |
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| Driven Pulley Compressor Tool | Driven Pulley Spring Adjustment Tool |
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0644-444
0644-439 (A. Compressor Assembly Only) 0643-095 (B. Disc Only) |
0644-413 |
| Usage: | Usage: |
| Disassemble/assemble Arctic ACT and Team Industries roller driven pulleys. | Adjust driven pulley spring pre-load on models using the ACT Roller Driven Pulley. |
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| Reverse Gear Adjustment Gauge | Roller Pin Removal Tool |
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| 0644-244 | 0644-276 |
| Usage: | Usage: |
| Adjust reverse gear linkage on all 1996-2002 reverse gear transmissions. | Remove roller pins from retainer plate on driven pulley. |
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| Spider Removal Kit | Spider Removal Kit (4-Roller) |
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0644-449 (Complete Kit)
0744-037 (Handle) 0744-036 (Removal Tool) 0644-380 (Clutch Holder - 33 mm) 0744-035 (Clutch Holder - 30 mm) 0644-138 (Thin Wall Deep Socket - 1 7/16 in.) |
0644-505 (Complete Kit)
0644-473 (Clutch Holder - 35 mm) 0644-474 (Removal Tool) |
| Usage: | Usage: |
| Disassemble/assemble/remove spider on Comet and Arctic drive clutches. p/n: 0644-380 (33 mm) Usage: Hold clutch stationary sheave for 33 mm crankshaft on 2001 and later 800/900 cc and 2003 and later 700 cc “Laydown” engines. p/n: 0744-035 (30 mm) Usage: Aid in assembling/disassembling of 108 & 102C Comet and Arctic drive clutches. p/n: 0644-138 (1 7/16 in.) Usage: Remove and install spider nut on Arctic roundshaft drive clutch. | Disassemble/assemble/remove spider on 4-roller drive clutch. |
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| Track Clip Installation Tool | Track Stud Hole Drill (7 mm) |
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| 0644-194 | 1639-629 |
| Usage: | Usage: |
| Install track clips on Camoplast and Yokohama rubber tracks. | Drill 7 mm hole through rubber tracks for installing studs. |
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| Ball Joint Fork | Idler Wheel Alignment Tool |
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| 0644-098 | 0644-228 |
| Usage: | Usage: |
| Separate ball joint from spindle or drag link. | Align center idler wheels during replacement without removing the suspension. |
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| Idler Wheel Puller Kit | Floating Piston Location Gauge |
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0644-122 (Complete Kit - 6 in.)
0644-400 (Complete Kit - 8 in.) 0644-114 (A. Handle - 6 in.) 0644-401 (A. Handle - 8 in.) 0644-111 (B. Insertion Tool) 0644-120 (C. Pivot Plate) 0644-118 (D. Adapter Plate) 0623-310 (E. Cap Screw) 0644-119 (F. Puller Bolt) - 6 in. Kit 0644-432 (F. Puller Bolt) - 8 in. Kit |
0644-350 |
| Usage: | Usage: |
| Remove/install skid frame idler wheels. | Precisely locate and measure floating piston depth without use of a calipers. |
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| Floating Piston Removal Tool | Floating Piston Installation/Location Tool Kit |
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| 0644-348 | 0644-402 |
| Usage: | Usage: |
| Remove floating piston from cross-link suspension shocks on 2002 models. | Install/locate floating piston from rebuildable gas shock absorbers. Precisely locate and measure floating piston depth without use of calipers. |
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| Gas Shock Retaining Blocks(Zero Pro) | Gas Shock Rod/Body Clamping Tool |
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| 0644-486 | 0644-425 |
| Usage: | Usage: |
| Hold Zero Pro shock secure during disassembly and assembly. | Hold gas shock absorber for servicing. |
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| Inflation Needle | Inflation Needle Replacement |
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| 0744-020 | 0644-162 |
| Usage: | Usage: |
| Pressurize rebuildable gas shock absorbers with nitrogen. | Replacement needle assembly for Inflation Needle (p/n 0744-020). |
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| Nitrogen Regulator | Piston Location Tool |
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| 0644-151 | 0644-169 |
| Usage: | Usage: |
| Recharge rebuildable gas shock absorbers. | Precisely locate the floating piston in the rebuildable gas shock absorber. |
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| Shock Absorber Air Pump | Rear Shock Adjuster |
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| 2603-614 | 0644-015 |
| Usage: | Usage: |
| Adjust air pressure on Fox Air Shocks. | Rotate rear shock adjusting cam on external AFS models. |
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| Shock Spanner Wrench | Shock Spanner Wrench |
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| 0644-447 | 0644-398 |
| Usage: | Usage: |
| Adjust pre-load on Fox Zero Pro shock absorber. | Adjust pre-load on front arm rebuildable shock absorber. |
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| Shock Spanner Wrench | Shock Spring Removal Tool |
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| 0644-305 | 0644-057 |
| Usage: | Usage: |
| Adjust pre-load on front arm standard shock absorber. | Remove/install shock absorber spring. |
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| Spanner Wrench - Fox Float Shock | Rear Axle Nut Socket |
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| 0644-453 | 0644-399 |
| Usage: | Usage: |
| Remove and install the bearing cap on Fox Float shocks (2005). | Loosen/tighten rear axle nut on 2004 and earlier AWS VI models. |
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| Axle Nut Spanner Wrench | Ski Alignment Tool |
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| 0644-454 | 0644-457 |
| Usage: | Usage: |
| Adjust track alignment/tension (2005 440 Sno Pro). | Make quick, accurate measurements for precise ski alignment. A valuable tool for saving time. |
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| Rear Suspension Spring Tool | Hex Bits (1/4 in. Hex Drive) |
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| 0144-311 |
0644-317 (5 mm)
0644-316 (6 mm) |
| Usage: | Usage: |
| Install/remove rear suspension springs. | With Quick-Disconnect Coupler (p/n 0644-308), remove and install bolts and screws. |
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| Insert Holder (5/16 in.) | Jack Stand |
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| 0644-315 |
0644-076 (Standard Models - Low)
2639-799 (ETT Models - High) |
| Usage: | Usage: |
| With Torx Bit Insert (p/n 0644-314), remove and install torx-head screws. | Support rear of snowmobile off the ground. |
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| Phillips-Head Bits (1/4 in. Hex Drive) | Quick-Disconnect Coupler |
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0644-319 (#2)
0644-318 (#3) |
0644-308 |
| Usage: | Usage: |
| With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws. | Hold 1/4 in. hex drive Torx Bits (page 26), Hex Bits (page 24), and Phillips-Head Bits (page 24). |
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| Replacement Bolt (Side) | Replacement Rivnuts |
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| 0644-101 |
0623-557 (1/4 x 20)
0623-582 (1/4 x 20) 0623-627 (1/4 x 20) 0623-581 (5/16 x 18) 0623-699 (3/8 x 16) 0623-874 (8-32) 0623-529 (10-32) 0623-779 (10-32) |
| Usage: | Usage: |
| Replaces side bolt in Track Clip Tool (p/n 0144-301). | With Rivnut Tool (p/n 0644-232), replace rivnuts. |
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| Rivnut Tool | Rivnut Tool Insert Bit |
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| 0644-232 |
0644-233 (1/4 x 20)
0644-405 (10-32) 0644-430 (5/16 x 18) 0644-431 (3/8 x 16) |
| Usage: | Usage: |
| Collapse and install rivnuts. | With Rivnut Tool (p/n 0644-232) and Replacement Rivnuts, replace rivnuts. |
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| Side Guard Kit | T-Handle Wrench |
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| 0639-611 |
0644-257 (8 mm)
0644-024 (10 mm) 0644-025 (12 mm) 0644-026 (14 mm) |
| Usage: | Usage: |
| With Jack Stand (p/n 0644-076/0639-462). | Remove and install nuts and bolts. |
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| Torx Bit Insert (5/16 in. Hex Drive) | T Wrench |
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| 0644-314 | 0644-021 |
| Usage: | Usage: |
| With Insert Holder (p/n 0644-315), remove and install torx-head screws. | Drive 3/8 in. square-drive sockets. |
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